Human experience powered by AI

Your next process FMEA, ready in minutes — not days.

FMEA-i is an AI-powered process FMEA creation tool built for contract manufacturers and engineering partners who industrialize parts for automotive, medical and semicon. It combines decades of manufacturing expertise with the global knowledge of production processes — so your team can move from risk to reliability, fast.

Automotive Medical Semicon Milling Turning Welding Metal forming
PROCESS FMEA FAILURE MODE ROOT CAUSE SEV OCC DET RPN 36 54 18 70 CTQ's Critical-to-quality characteristics Specs Drawings, tolerances and datasheets Process Milling, turning, welding, metal forming... Team PM, production & quality engineers AI ENGINE Engineers feed real context ...and tailor the result to their line
Who it's for

Built for the people who turn drawings into parts.

FMEA-i is made for contract manufacturers (build-to-print) and engineering partners who develop production processes to manufacture parts — the teams who own the NPI process from first article to full production.

Contract manufacturers

Build-to-print shops that industrialize customer designs and need a fast, defensible risk analysis for every new process before it hits the floor.

Automotive Medical Semicon

Engineering partners

Process and manufacturing engineering teams who design the how — tooling, sequencing, parameters — and are accountable for process capability and control.

Milling Turning Welding Metal forming
The challenge today

A good process FMEA takes a room full of experts — and days they don't have.

Every new part, tool or line change deserves a rigorous process FMEA. In practice, workshops get scheduled around calendars, not risk. Quality suffers when the right expertise isn't in the room, and NPI timelines absorb the delay.

Days

Typical cycle time

Cross-functional FMEA workshops routinely span multiple sessions across several days.

3-5

People, one calendar

Project, production and quality engineers all need to align — and that alone can take a week.

Variable

Outcome quality

Results depend heavily on who's in the room and what they've personally encountered before.

How it works

Four inputs. One AI engine. A complete process FMEA.

FMEA-i combines what your team already knows — CTQ's, specs, the process itself, and their own experience — with a global knowledge base of manufacturing failure modes, root causes and controls. The result: a structured process FMEA, ready for your team to refine and own.

1

CTQ's

The characteristics that must not fail.

2

Specs

Drawings, tolerances and datasheets.

3

Process

Milling, turning, welding, forming and more.

4

Team

The experience only your people have.

The story

Imagine your NPI process, reinvented.

Not by replacing your team — by giving them a research department the size of the world.

1

Imagine your team is suddenly extended — the project manager, production engineer and quality engineer you already work with, now effectively joined by engineers from MIT and Oxford, on every single FMEA.

2

Imagine surfacing risks you hadn't considered — patterns from manufacturing environments around the world that spark a genuine improvement in your own process, before a single part is scrapped.

3

Imagine a process FMEA in minutes — the analysis that used to take a full team hours or days, drafted before your coffee goes cold, ready for expert review.

4

Imagine your engineers doing more of what only they can do — not replaced, but freed to translate global knowledge into your company-specific process, while the rest of the NPI process keeps moving.

Your people stay in the loop — and in the lead. AI drafts the analysis from worldwide process knowledge; your team tailors it to the machine on your floor, the tooling you run, and the customer you serve.

Why it matters

Quick. Efficient. Reliable.

⚡

Quick

What took days of scheduling and workshops now takes minutes — so NPI timelines stop waiting on the FMEA.

⚙

Efficient

Free your project, production and quality engineers to focus on tailoring and other NPI work, not first drafts.

✓

Reliable

Built on years of human manufacturing experience combined with the global knowledge of processes — consistent, every time.

Human experience powered by AI

Interested?

Send us an email to demo@fmea-i.com and we will show you how efficient and effective your NPI life can be.

demo@fmea-i.com →